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Depending on the industry and business requirements, quarterly or semi-annual inspections are the most commonly recommended frequency. But without real-time monitoring, as many as 25% of traps can be in a failed state between manual inspections – often going unnoticed for months. SteamView eliminates this blind spot by continuously monitoring trap performance and sending instant alerts when failures or system changes occur. This proactive approach significantly reduces the time a trap remains in a failed condition, helping to prevent costly damage that can far exceed the price of the trap itself.
Yes. Each failed-open trap wastes live steam and burns unnecessary fuel that contributes to greenhouse gas emissions. InteliTrap prevents this by discharging only condensate with no live steam - reducing up to 26 tons of CO₂ per trap per year, supporting ESG goals and emissions reduction mandates.
SteamView continuously monitors key system metrics – including water removal rate, valve duty cycle, temperature and pressure – to deliver real-time diagnostics across your steam system. Water removal rate is especially critical, as it reflects how much condensate is entering and forming within the system. When combined with temperature and pressure data, it offers valuable insight into the overall operational health of the steam distribution network. Valve duty cycle helps confirm that each trap is properly sized and capable of removing condensate under all load conditions. Together, this data enables teams to predict and detect failures, optimize energy use and uncover system-wide inefficiencies – shifting steam maintenance from reactive guesswork to proactive system management.
Yes. InteliTrap replaces 24+ current traditional steam trap types with one plug-and-play model. Unlike mechanical traps that require different mechanical designs for different conditions, InteliTrap dynamically adjusts to pressure and condensate loads - reducing purchasing complexity, inventory requirements and labor during installation.
Unlike traditional steam traps that rely on fixed orifice sizes, InteliTrap uses a microcontroller to continuously measure real-time system conditions and adjust condensate discharge accordingly. This dynamic response allows a single InteliTrap model to handle a wide range of flow rates and load conditions — without the constraints of mechanical sizing. Through SteamView, trended performance data reveals whether the trap is consistently keeping up with condensate removal demands across all operating conditions.
The initial model is designed for up to 150 psi in threaded connections (ANSI 150#). Future versions will support ASME 300/600, welded and flanged installations. Our roadmap includes specialized models for higher-pressure, critical process environments.
Yes. InteliTrap uses a fast, low-lag solenoid paired with proprietary logic to ensure smooth operation. While different from traditional float-and-thermostatic action, this approach avoids disruptive cycling and has shown equivalent or better performance in low- to mid-pressure systems.
InteliTrap improves reliability by eliminating internal linkages, springs and seals within the wet steam environment — components that are common failure points in traditional traps. Unlike conventional designs where the same mechanical element both senses water and operates the valve, InteliTrap separates these functions. The sensor detects condensate, and an external actuator precisely controls discharge. This separation reduces wear and failure risk, while the external placement of the solenoid allows for easy replacement if needed. The result is a more durable, serviceable and dependable steam trap.
Yes. InteliTrap operates independently and does not rely on SteamView or cloud connectivity for its core function and reliability. A front panel display confirms that the trap is working properly, even without remote access. However, using SteamView unlocks valuable features like historical performance data and system-wide insights, providing a deeper understanding of your steam system’s overall efficiency.
Yes. The body is made of high-quality stainless steel with an expected lifespan of over 10 years. The external solenoid and controller module can be replaced in minutes without removing the trap - with only a brief service interruption. This supports lower lifecycle costs and easier upgrades or maintenance.
InteliTrap is comparable in footprint to standard inline thermodynamic traps (½” to 1” NPT sizes). Side-inlet/parallel port models and compact manifolds for high-density installations are currently in development.
No. Many customers start by upgrading just 5–10% of their traps - typically in critical or high-failure areas - and still unlock significant steam system insights and savings. InteliTrap and SteamView work together to deliver visibility across the broader steam system.
Increasing the number of InteliTraps installed further decreases maintenance and failures while increasing steam system insights.
Changes in water removal rate can also indicate problems by other components in the steam system such as upstream traps, boilers and process equipment. This enables faster, smarter maintenance decisions and helps avoid collateral damage.
With traditional traps, you can’t. But with InteliTrap, the system continuously monitors water removal rate and trap duty cycle along with pressure and temperature - sending real-time alerts that capture performance changes every 15 minutes. So you no longer rely on guesswork or scheduled surveys.
SteamView includes:
• Continuous trending of water removal rate and trap duty cycle
• Continuous temperature and pressure tracking
• Alerts for blockage, blow-through or waterlogging
• Anomaly detection based on user-defined thresholds
• Time-series and usage trends for each trap
Yes. SteamView supports REST API and Modbus TCP/IP today. BACnet integration is in development. Users can also access a standalone dashboard via web or mobile.
